DEVELOPMENT OF A GARLIC BULB SEPARATOR: 1. SEPARATING UNIT

Document Type : Original Article

Author

Assist. Prof., Agric. Eng. Dept., Fac. of Agric., Cairo Univ., Egypt.

Abstract

Garlic bulb separating is the unit operation through which cloves are separated to facilitate further processing. Conventional methods of clove separation are very laborious and time consuming. A garlic bulb separator was designed, fabricated and evaluated for its performance and techno-economic feasibility. Some physical and mechanical properties (dimensions, mass, volume, bulk density, angle of repose, static coefficient of friction and separation force) of garlic bulb that are pertinent to the mechanical processing were measured and considered by the design of the machine.
The developed machine was evaluated at three levels of cylinder speed (CS) (0.5, 1.0 and 1.5 m s-1), three levels of concave clearance (CC) (20, 25 and 30 mm) and two levels of moisture content (MC) of garlic bulb (61.5% and 70.3% w.b.). The evaluation was based on the following parameters: separation efficiency (SE), bulb damage (BD), machine capacity (Pm), required power (RP), consumed energy (CE) and cost.
The results recommended operating the machine at combinations of CS=0.5 to 1 m s-1, CC =20 to 25 mm and MC value of 61.5 % to maximum SE (87.8 %) with minimum BD (5.3 %). The garlic bulb separator increased the capacity to about 5.47 times and reduced the separating cost to about 69.23% comparing with manual method.

Keywords

Main Subjects


Arnold, R. E. 1964. Experiments with rasp bar threshing drums. I: Some factors affecting performance. J. Agr. Engng. Res. (9):99-131.
ASAE Standards. 1999. Terminology for combines and grain harvesting. Standard ASAE NO:  S343.3. St. Joseph, Mich. ASAE:192-196.
ASAE Standards. 1999. Moisture measurement - unground grain and seeds. Standard ASAE NO: S352.2 DEC97. St. Joseph, Mich. ASAE:567.
Chancellor, W. J. 1981. Substituting information for energy in agricultural. Trans. ASAE Paper No. 0001- 2351.
Chen, H., M. Iwasaki and H. Takeda.2004. Development of a baker’s garlic seed bulb cluster separator using response surface methodology. An ASAE/CSAE Annual International Meeting. Paper Number: 041086.
CIGR. 1999. Handbook of agricultural engineering.Volume III.Plant Production Engineering. The International Commission of Agricultural Engineering. Published by the ASAE.
Eric, O. 1976. Machinery’s Hand Book. 20th ed. New York, Industrial Press .
FAOSTAT. 2010. FAO Statistical Yearbook. Agricultural production.
Halling, J. 1975. Principles of Tribology. Printed in Great Britain by Tinling (1973) Ltd, Prescot, Merseyside.
Ibrahim M. M. 2008. Determination of dynamic coefficient of friction for some materials for feed pellet under different values of pressure and temperature. Misr J. Ag. Eng., 25(4):1389-1409.
Iwasaki, M., A. Ishihara and Ki-chul Kim. 1992. Mechanization of Baker’s garlic planting in sandy field. ASAE Paper No. 921507. St. Joseph, Mich. ASAE.
Karababa, E. 2006. Physical properties of popcorn kernels. J. Food Eng., 72, 100-107.
Khurmi, R. S. and J. K.Gupta. 2005. Theory of Machines. New Delhi: Eurasia Publishing house. 315.
Matlob, A. N. and A. M. Khalel. 1986. Effect of planting dates, plant spacing and clove size on vegetative growth and bulbing of garlic (ALLIUM SATIVUM L.). Iraqi J. Agric. Sc. zanco 4(3): 35-50.
Mohsenin, N. N. 1986. Physical properties of plant and animal materials. 2nd ed. Gordon and Breach Sc. Publishers
Nourai, A. H. 1994. Effect of planting methods and seed rates on yield, yield components and quality of garlic (ALLIUM SATIVUM L.) in the Sudan. Acta hort. 358: 359-364.
Shigley, J. E 2008. Mechanical engineering design. S.I (metric) ed. McGraw-Hill, New York, USA:909.
Srivastava, A. K., C. E. Goering, R. P. Rohrbach and D. R. Buckmaster. 2006. Engineering principles of agricultural machines. St. Joseph, Mich.: ASAE.