EVALUATION OF A PROTOTYPE LOCALLY MANUFACTURED MACHINE FOR THE HUSKING CORN COBS

Document Type : Original Article

Authors

1 Grad.Stud. at Ag. Eng. Dept., Fac. of Ag., Cairo U., Cairo, Egypt.

2 Prof., Ag. Eng. Dept., Fac. of Ag., Fayoum U., Fayoum, Egypt.

3 Assoc. Prof., Ag. Eng. Dept., Fac. of Ag., Fayoum U., Fayoum, Egypt.

Abstract

The processes of separating and cleaning the corn cobs from the husks and other impurities is one of the most important post-harvest processes. This machine consists of the following main parts: frame – husking unit – feed opening – power source. Performance of the machine was tested and evaluated to determine the optimal conditions for its operation by studying the following factors: four rotating speeds for husking cylinder, two lengths of husking cylinder and two husking cylinder clearance at two types of corn. The feed opening tilt angle was 144 o. The moisture content in the cobs was 24 %. The evaluation was based on the following parameters: efficiency of the husking process, % - consumed energy, kw h-1 – specific consumed energy, kw /kg h-1– machine productivity, kgh-1 – operation and manufacturing costs, L.E. To improve machines performance ( productivity and efficiency ) , adjustment was made by narrowing the distance between the protrusions  of the husking cylinder from 5 mm to  2.5 mm and increasing the length of the husking cylinder from 100 cm to 200 cm led to increase in the distance traveled by the corn cob over the active part of the machine and thus the increase in the time during , which the cob remains in contact with the surface of the active part.

Keywords

Main Subjects


Alexander, B. J. (2014). A Study of Tribological Processes During the Milling of Rice. M.Sc. Thesis.Mech.Eng.Dept., Sheffield Univ. January, 1–154.
Chancellor, W.J. (1981). Substituting information for energy in agriculture.Trans.ASAE paper No.0001-2351.
Egyptian Ministry of Agriculture and Land Reclamation (2022). The Central Agency for Public Mobilization and Statistics of Egypt.
Egyptian Ministry of Agriculture and Land Reclamation (2022). The Directorate of Agriculture Department in Fayoum, Egypt.
Gorad, M. S., Naik, P. V. R.(2017). Design and Development of Corn Chaff Peeling Machine. International Journal of Advance Engineering and Research Development,4(03):538–544.
Hunt, D. (1995). Farm Power and Machinery Management. 9th ed. Ames, Iowa, USA: Iowa State University Press.
Jahan, N.; Hoque, M.A.; Sheikh, S.I. and Gulandaz, M.A. (2019). Design and development of maize peeler for farmers in Bangladesh. Agricultural Engineering International: CIGR Journal, 21(4), 195–200.
Kapetanov, M. M. P.; Dragana, L. and Milos, P. (2015). Heat stressin poultry industry. Scientific veterinary institute ,,Novi Sad",Novi Sad, Republic of Serbia. Arhiv veterinarske medicine,  8(2):87-101.
Klenin, N. I. (1985). Agricultural Machines. Amerind Publishing Co. Pvt. Ltd, New York.
Lockwood , F.B. and Dunstan, R. (1971). Electrical engineering principle minimum . Educational books Ktd . London .
Mousa, A.M. (2020). Developing and evaluation Murillo of a shelling/cracking machine some agricultural products- (cracking of apricot pits. 23rd of Misr J. Ag. Eng.,  37(2): 1–22
Ozarslan, C. (2002). Physical properties of cottonseed. Journal of Bioresource Engineering, 83(2):169-174.
Rahman, M. M.; Monin M.A.; Nath .B. C.; Rahman .M. A., and Rabbani , M. A. (2014). Field performance evaluation of BRRI chopper Machine. Journal of Agricultural Engineering, 41(2): 61–69.
Rajesh, K., et al .. (2018). Design and Fabrication of Garlic Peeler. International Journal of Advanced Engineering Research and Science, 5(7), 165–170.
Srivastava, A.K.; Goering, C.E.; Rohrbach. R.P. and Buckmaster, D.R. (2006). Engineering principles of agricultural machines. St. Joseph, Mich.: ASAE
Takawira-Nyakuchena, M. and Mushiri, T. (2020). Design of an automated maize de-husking machine for the case of Zimbabwe. Procedia Manufacturing, 43(2019), 127–134.
Yang, L.; Cui, T.; Qu, Z.; Li, K. H.; Yin, X. W.; Han, D. D.; Yan, B. X.; Zhao, D. Y. and Zhang, D. X. (2016). Development and application of mechanized maize harvesters. International Journal of Agricultural and Biological Engineering, 9(3):15–28.
Zhao, C. B.; Hu, and Cheng, Z. (2013). Design and research of the fresh corn peeling machine’s roller. In Frontiers of Energy and Environmental Engineering, eds. W. Sung, J. C. M. Kao and R. Chen, 547–550. London: CRC Press.